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January 2004 |
Volume 5, Issue 1 |
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In This Issue: |
Welcome |
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Happy New Year {{user("firstname")}}, Welcome to 2004 and another year of intIResting news! I hope you had a pleasant holiday and end of year. The InfraMation newsletter is starting its fifth year of publication; we have 47 issues under our belt and available for you to read. We now send out over 11,000 newsletters per issue. Thanks for your enthusiastic response and comments over the last several years. Our bulletin boards continue to be busy. Check out the latest posts. Our application article this month explores a less used application for thermography, inspecting seals. See "Inspecting Seals with IR Thermography" by James Gambrell of Hercules, Inc. And we have another Brainteaser for you at Brainteaser of the Month. If you want to save this newsletter for
viewing off line in your computer, just go to the web
page using your
browser and select File....Save As or
Regards, Gary Orlove, |
| IR in the News [top] |
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| ITC Website Message Board Posts [top] |
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Below you will find a selection of new topics started by visitors to the message board last month. Feel free to click the links, see how people have responded, and post your own response.
And of course if YOU have a question or want to start a discussion on a topic, we would love to hear from you. Just post a new thread on the message board. |
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In today's industry, practices that were once acceptable are no longer even tolerated. Environmental concerns and EPA mandates are applying more and more pressure on businesses like the chemical industry to improve the manufacturing processes being used, to the point that not only is a slight drip from a pump seal not acceptable, but in 2004 the MACT will be enacted and only 500 - 1,000 parts per million vapor will be allowed and, eventually, no vapor at all. Thus mechanical seals and packing for pumps that were once acceptable at a cost of $50.00 to $1,500.00 will have to be replaced with seals costing $3,500.00 to $7,000.00. For a plant with at least 100 or more pumps with seals, that's a cost difference of up to $700,000 a year IF you can get your MTBF on seals to go a year. Hence the condition monitoring technologies in use today include INFRARED, VIBRATION ANALYSIS, ultrasound, and vapor detecting equipment. My particular expertise is in the thermography and vibration analysis condition monitoring techniques. My company has already started implementation of advanced mechanical sealing, where a great deal of the seals being used are the double mechanical kind with some type of barrier fluid being used between them, i.e. (water, process fluid, or synthetic oil). Thermograms before and after seal correction and a visible photo, note the dramatic temperature drop. The infrared technology can be a great tool if used in a route circuit, check your seals for temperature increases and you will be surprised to find out just how many seals either do not have proper flow of barrier fluid or none at all! Not only will you save and/or increase the life of the seal, but the savings in maintenance and seal replacement can be tracked and documented. The possible bonus at the end of the year isn't bad either. In closing; check, track, and document your seals with your infrared equipment, if you do not have thermal equipment it's time to invest; it'll be worth the cost. For some strange reason, for the officials in charge, a picture is worth a thousand words, and the IR camera is the only device that can provide it. barrier fluid, Any time you use dual seals (two seals) in an application, you should have a fluid circulating between them to prevent the generation of unwanted heat. MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY () standards are technology-based air emission standards authorized by the Clean Air Act of 1990 and monitored by the Environmental Protection Agency (EPA). The nearly 100 standards are found in 40 CFR Part 63. Each standard regulates a specific source category such as dry cleaners, petroleum refineries, or vegetable oil production. Mean Time Between Failure (MTBF), a measure of reliability. The longer the time span between failures, the more reliable the device. Editor's note: James receives an InfraMation Executive Attaché for his article contribution. |
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Click here to email your guess Do you have an interesting image that you think would stump other thermographers? If so please email me your image (preferably in native .img, .jpg, .tif, .tgw, or .tmw format) with an accompanying visible photo and explanation. If your image is used, you receive a gift as well. |
| Last Month's Brainteaser [top] |
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Our winner for last month's Brainteaser is Michael Jordan from Inovant. Thanks to Kurt Vicker for supplying the image taken by Steve Oberstein. Michael and Kurt both receive a special low emissivity traveling coffee mug. |
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Click the links below to view past issues of this newsletter: |
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Click the links below to see our latest course calendars (in local language). |
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The Infrared Training Center offers training and certification in all aspects of infrared thermography use. Our world-class training facilities are located near Boston, Massachusetts, USA and Stockholm, Sweden and have the world's most extensive hands on laboratories for infrared applications. Please join us in exploring the fascinating world of the infrared! Your comments and suggestions about this newsletter are welcomed and encouraged. If you have an interesting application or case study to share, we encourage you to submit it for publication. Published articles earn credit towards recertification. Please e-mail Gary Orlove or send regular mail to the Americas office. Visit our website: |
ITC Americas, BOSTON 16 Esquire Road Tel: +1-978-901-8405
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ITC Eurasia, SWEDEN Rinkebyvägen 19 Tel: +46 (0) 8 753 25 00
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THIS DOCUMENT
IS FOR INFORMATIONAL PURPOSES ONLY. INFORMATION PROVIDED IN THIS DOCUMENT IS
PROVIDED 'AS IS' WITHOUT WARRANTY OF ANY KIND. The user assumes the entire
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Center newsletter may be copied and distributed subject to the following
conditions: 1. All text and images must be copied without modification and
all pages must be included; 2. All copies must contain the Infrared Training
Center copyright notice and any other notices provided therein; ©2004 Infrared Training Center - All rights reserved |
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