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January 2005

Volume 6, Issue 1

 

In This Issue:

Welcome

Happy New Year {{user("firstname")}},

I hope everyone had a pleasant holiday season enjoying family and friends, but I fear that since this is a global newsletter, some of you may have experienced the tsunami disaster in the Indian ocean. See the message board listing on post tsunami reconstruction and how thermographers may be able to help.

Since we are starting a new year, I thought it might be interesting to see how far we have come and compare a thermography system from 20 years ago vs. a current system. For those of you who have just started using thermography, you might be interested in what you missed from the earlier years.

As usual we have our IR News, Message board posts, and our monthly Brainteaser for you to solve.

If you have an idea for a poll you would like to see, email me your question and response choices. If we use your poll, we will send you a thank you gift.

As with all images in this newsletter, click each image to see a larger version.

If you want to save this newsletter for viewing off line in your computer, just go to the web page using your browser and select File....Save As or save this email page as html in your email software.

Until February,
 

Gary Orlove,
Editor and Publisher

  

Then and Now – A look back at IR systems from 1985 and 2005  [top]

Gary Orlove, P.E.
ASNT NDT/PdM Level III
Infrared Training Center

I was recently digging through some old files and I came upon a quote for an Inframetrics 520 from 1985. In looking at this quote, I suddenly realized just how far we have come with thermal imaging technology in the past 20 years. Let’s take a look at two systems from 1985 and today and compare the features and pricing.

You could buy 4 of today’s cameras with color for the price of just one black and white camera of 20 years ago. The 520 also had a very audible 4000 Hz tone from the scanner that could be irritating; today’s systems are totally silent except for the occasional soft click when the non uniformity correction/level offset activates. Click any of the images below for a larger picture.

FLIR Systems ThermaCAM B2

Inframetrics 520


Today's thermographer walks in with a tool not much larger than a flashlight, but with so much more capability and ease of use compared to cameras of yesteryear.


Here is what the well equipped thermographer was wearing 20 years ago. The scanner hangs from the shoulder, the control unit is mounted on the chest with a Polaroid camera to take thermograms, and of course the battery belt. Lots of cables and lots of weight. Click the image for a larger picture.


Not only are today's systems smaller, but the thermograms are bigger, at least in the number of pixels. Note that the 2005 camera image has more detail, more contrast, and the temperature scale right next to it. Its also digital, so it is easy to handle and manipulate back at the office.


Twenty years ago, it was pretty much what you see is what you get. You could go through a lot of Polaroid film until you got the knack for setting up the system and monitor brightness and contrast, and the settings for the camera. Note the poorer image detail and lack of a temperature scale. Measurements were difficult at best requiring calibration curves and a calculator, and post processing almost non existent.
 

Specifications and Features


Feature

FLIR Systems
ThermaCAM B2


Inframetrics 520

Price (in 2004 dollars)

About $13,000

$49,680

Weight

Less than 1.5 lbs.

~25 lbs in man portable mode

Shipping Cases

1 case smaller than a briefcase

Main system case, Colorizer case, Video accessory case, Liquid nitrogen dewar case

Image resolution

19,200 pixels

~5,000 pixels

Color

Yes – several palettes

No – only with extra processor box (about $9,000)

Sensitivity

0.1 C

0.2 C

Dynamic Range

14 bits (16,384 levels)

6 bits (64 levels)

Field of View (degs)

25 x 19

18 x 14

Display screen

Color LCD

4” black and white TV

Detector cooling

None needed, room temperature detector

LN2 – lasted two hours per fill

Absolute temperature measurement

Yes, all formulas and calibration self contained

No – differential measurement only if reference in scene. Reference to external calibration curves necessary to extract calculate temperatures

Camera ambient temperature compensation

Yes, built in

None – camera calibration drifted with ambient temperature change, level compensation $9,000 extra cost

Emissivity compensation

Built in

No – only through calculator and calibration curves

Temperature Spans

Adjustable spans

6 fixed spans

Image auto span/level button

Yes

Are you kidding?

Isotherm

Yes

Yes

Spot Temperature Tool

Yes, movable

None

Area Max, Min, Average Temperature

Yes

No way

Video out

Yes, NTSC or PAL (software selected)

Yes, NTSC only (requires a circuit board change for PAL)

Image Recording

On board digital storage for about 200 images

Polaroid Camera

Post processing

Yes, in camera and in PC. Total adjustment of span and level, and all IR tools are available.

Only from data stored on videotape and run through a colorizer system. Limited adjustment of span and level. Measurement limited to profile and isotherm.

 

Meet the Staff - Karen Tedford-Tierney  [top]

Karen joins ITC with over 10 years experience in running a training center for a software company. In addition to her experience, her enthusiasm for quality training at a fair price and desire for achieving operational efficiency are qualities that make her a great fit for this job and a valuable asset for ITC and our students.

 

IR News you can Use [top]

Straight from the World wide web, here is what's going on in the world of infrared thermography.

  • Police eye in sky pays dividends
    Portland Tribune, OR - Jan 04,2005
    ... Within 10 minutes of arriving over the scene, Air Support cops in a Cessna 172 found Rice by using the new infrared camera mounted on the plane’s left side.

  • Thousands of bats dying in turbines
    Concord Monitor, NH - Jan 3, 2005
    ... Armed with radar and thermal imaging cameras, they are trying to come up with recommendations for wind power developers to avoid the problem. ...

  • Local Company donates IR Camera to Police Department
    Billerica Minuteman, MA - Dec 30, 2004
    FLIR Systems Inc. has donated a ThermoVision Scout infrared camera to the Billerica Police Department. The camera is used by police ...

  • World's Most Powerful Infrared Camera Opens Its Eyes On The ...
    Science Daily (press release) - Dec 28, 2004
    ... at the Palomar ... > full story. WFCAM has the largest field of view of any astronomical infrared camera in the world. In a single ...

  • Berry research tries to save deer, motorists
    Rome News-Tribune, GA - Dec 24, 2004
    ... of Georgia graduate student Gino D’Angelo, is documenting the nocturnal movements of deer near the college’s roadways with a thermal imaging camera.

 

ITC Message Board Posts [top]

Here is a selection of recent new threads by IR Community members. Feel free to click the links, see how people have responded, and post your own response if you like.

  • Mastitis and other bovine applications
    I have been asked to speak at an upcoming dairyman's' workshop about the use of IRT for dairy operations. My primary focus will be electrical, pumping, etc., but I'd like to explore the veterinary applications as well. I have about a month to collect information and decide if I even want to cover it.

    In the meantime, the dairy advisor is trying to arrange for me to meet with a local vet who owns a couple of small dairies, and we hope to collect some data.

    He's got no experience with IRT though, and I'm no veterinarian. I did take the equine workshop at InfraMation 2004 -- but that doesn't qualify me to do this stuff as a pro, but I'm hoping that working with a vet, we can put together an application that may have some value.

    Any pointers to more information about the use of IRT with dairy herds would be appreciated.

  • post-Tsunami reconstruction
    I've been wondering about the need for thermographers throughout the region struck by last week's tsunami once they get into reconstruction mode and begin trying to get the grid up and running again. Water and waste water treatment will be the single most important services to restore, both of which require a lot of power for pumping.

    Has anybody else been looking into this or considering going over? I gather Bechtel is the primary contractor doing a lot of the work, so subbing to them would be the path. Other than PG&E, I've not yet worked for any such big companies out of my area, nor have I traveled abroad, so there will be a lot of details to work out -- not the least of which is the export restrictions on FPA technology.

  • EPDM Roofing
    My company has been contacted to perform an IR inspection on large flat roof that has a black EPDM membrane over 4 to 6 inches of POLY ISCO Insulation, with much of the insulation has OSB wood sheeting on top of the insulation. The internal building temp. is maintained at 27 to 34 degrees F. Has any one done an inspection under these conditions ? This project is in Florida.

  • nondestructive testing
    I read somewhere that pulse phase thermography can be employed for detection and measurement of defects within coatings . We develop & apply thermally sprayed coatings for demanding industrial applications such as in turbines & boilers . We have a FLIR thermal imaging camera with which we carry out hot spot detection in static electrical equipment and transformers . But coating QC control is another thing .We wish to detect defect in coatings .
    Can anyone please provide info in this area ?

  • Thermography in Computer Server Rooms
    looking for information on Thermography in server rooms in particular Blade servers and recommended operating temps for these.

  • IR on PC boards
    I recently saw an article or posting by a gentleman on troubleshooting a bad batch of PC boards. It involved some components that were rated differently and were causing failures. The thermographer "digitally subtracted" the thermal signatures of the two images to develop an IR image with a scale of +/- values. How did he do this? Where is this article? They stopped using the history button on our tool bars at work

  • formula for energy loss
    is there simple formula for calculating the cost of a over heated bearing, motor or anything causing resistance?

  • Industrial Air leakage Control
    As you know, the air leakage is the most important problem for a plant. How can-I control the air leakage on the air- pipeline or on the machines.?
    If it could being cool air ,we can see the leak on the thermal screen(????)

  • Imaging Sarnifil roofing membrane
    Has anyone here any experience imaging Sarnifil membrane roofing systems?

And of course if YOU have a question or want to start a discussion on a topic, we would love to hear from you. Just post a new thread on a message board.

 

Brainteaser of the Month  [top]

Here is this month's brainteaser. Readers who email us the correct identification and explanation of the object(s) in the thermograms are entered into a drawing to win a prize from ITC. Please put "Brainteaser" as the subject of the message.

Click here to email your guess

Do you have an interesting image that you think would stump other thermographers? If so please email me your image (preferably in native .img, .jpg, .tif, .tgw, or .tmw format) with an accompanying visible photo and explanation. If your image is used, you receive a gift as well.

 

Last Month's Brainteaser [top]

Our December "Christmas tree" actually turns out to be a small puddle of water caught in a tarp.

We received over 60 correct guesses on this one, I think that's a new record! Congratulations to our winner, Buster Norris from TECO Power Services in Arkansas and a thank you to A.J. LeClercq for the thermogram. Both Buster and A.J. receive an ITC low emissivity traveling coffee mug.

 

Past Issues  [top]

Click the links below to view past issues of this newsletter:

All past issues from February 2000 through December 2003

 

 

Course Calendars  [top]

Click the links below to see our latest course calendars (in local language).

 

About the Infrared Training Center  [top]

The Infrared Training Center offers training and certification in all aspects of infrared thermography use. Our world-class training headquarters are located near Boston, Massachusetts, USA and Stockholm, Sweden and have the world's most extensive hands on laboratories for infrared applications. In addition, we have training centers around the world. Please join us in exploring the fascinating world of the infrared!

Your comments and suggestions about this newsletter are welcomed and encouraged. If you have an interesting application or case study to share, we encourage you to submit it for publication. Published articles earn credit towards IR recertification.

Please e-mail Gary Orlove or send regular mail to the Americas office.

Visit our website:

ITC Americas, BOSTON

16 Esquire Road
N. Billerica, MA 01862, USA

Tel: +1-978-901-8405
Toll free: +1-866-TRAINIR
                 (866-872-4647)
Fax: +1.978.901-8832
E-mail:
mailto:info_us@infraredtraining.com

ITC Eurasia, SWEDEN

Rinkebyvägen 19
SE-182 11 Danderyd, Sweden

Tel: +46 (0) 8 753 25 00
Fax: +46 (0) 8 753 26 01
E-mail:
mailto:itc@flir.se

 

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